40Cr Helical Gear Stable Transmission For Civil Sewing Machines
This set of general light - industry helical gears used in 842/845 double - needle sewing machines can be introduced from aspects such as functional positioning, material and cost, processing logic, and adaptability characteristics, with the core design focusing on "meeting sewing stability at a low cost":
I. Structure and Function: Serving Double - Needle Synchronous Sewing
1.Tooth Profile Design:
▶It adopts helical teeth with a small helix angle (β ≈ 10°–15°). This design balances "transmission smoothness" and "axial force". Since the double - needle machine has a compact space, an excessively large axial force will squeeze the bearings, and a small helix angle reduces the design complexity.
▶The module is m = 1–1.5. For light - industry applications with small loads, a small module reduces the volume, making it suitable for the compact chassis of the double - needle machine.
2.Transmission Role:
▶It connects the main shaft → needle bar / feed mechanism to achieve "speed matching + motion synchronization":
◊Needle bar: It converts the rotation of the main shaft into "up - and - down reciprocating motion". The stable transmission ratio of helical teeth ensures the synchronous puncture of double needles (for stitch alignment).
◊Feed dog: It drives the feed dog to "feed back and forth". The low - vibration characteristic of helical teeth avoids feed jams (for uniform stitches).
II. Materials and Processes: Trade - offs with Cost as a Priority
| Dimension | Design Logic | Specific Solution |
| Base Material | Low - cost & fatigue - resistant | Preferred: 40Cr quenched - and - tempered steel |
| Heat Treatment | Wear - resistant tooth surface & impact - resistant core | Quenching and tempering; carburizing is omitted |
| Surface Treatment | Rust prevention & friction reduction | Phosphating |
III. Processing Precision: Industrial Logic of "Good Enough"
1.Tooth Profile Processing:
▶They are mass - produced with ordinary hobbing machines (helical hobs are used for milling, and the processing cost of a single tooth is < 0.3 yuan). The precision only needs to reach GB/T 10095 - 9–10 grade (backlash: 0.1–0.2 mm, which is far lower than ≤ 0.05 mm for industrial gears).
▶Gear grinding is not required: The stitch precision of the double - needle machine depends on the mechanical structure (such as the needle bar guide rail) rather than gear positioning, and low - precision gears already meet the requirements (reducing the cost by 40%).
2.Post - processing:
▶Chamfering is done to remove burrs (to avoid scratching the gearbox during assembly and improve the hand feel), and the end face is milled flat (to ensure the parallelism of the mounting surface, with an error ≤ 0.1 mm).
IV. Adaptation and Operation: Design for Civil Use/Small Workshops
1.Installation Constraints:
▶The center - distance tolerance is ±0.05 mm (relying on gearbox casting + milling precision, which is low - cost). The axial force of helical teeth is offset by shaft shoulders + sliding bearings (there is no need for high - precision ball bearings, which saves cost).
2.Service Life and Maintenance:
▶Under engine oil lubrication, the 40Cr quenched and tempered tooth surface + phosphating film can support 5–8 years / 100,000 hours of operation (which far exceeds the usage frequency of household/small workshops).
▶Failure manifestations: Tooth - surface wear leads to stitch skew and skipped stitches; tooth breakage causes feed jamming. For maintenance, the gear set is directly replaced (the unit price is < 10 yuan, and the replacement cost is low).
In short, this set of helical gears is a typical example of "cost - performance balance in the light - industry field": Through the design of small - module helical teeth (for stable transmission), 40Cr quenching and tempering (for cost control), and hobbing + phosphating (for efficiency improvement), on the basis of meeting "double - needle synchronous sewing", the cost of a single set of gears is minimized, perfectly adapting to the mass - production needs of civil sewing machines.
DINGSCO Precision Gear Solutions — Pioneering Force in Equipment Transmission
Core Advantages: Cutting-Edge Equipment × Digitalized Processes × Full-Cycle Services
As a leading precision gear manufacturer, DINGSCO specializes in customized production of micro high-precision spiral bevel gears and hypoid gears through our multiple CNC seven-axis five-linkage spiral bevel gear grinding/milling machines and Gleason spiral bevel cutter technology. With DIN 6 precision class (tooth profile error ≤ ±5μm), 95%+ transmission efficiency, and ultra-high reduction ratios, we deliver reliable transmission solutions for robotics, motor drives, new energy vehicles, and more.
Why Choose DINGSCO?
✅ High Precision: Achieving DIN 6 grade accuracy, leading the industry in controlling tooth profile errors.
✅ High Efficiency: With a single - stage reduction ratio of up to 300:1, and a transmission efficiency of over 95%.
✅ Durability: 40% lower lifecycle cost, <0.5% failure rate.
✅ Fast response: The digital process can shorten the delivery cycle to 20 working days.
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